Shop-floor
Execute production flow
Enterprise ERP
Manufacturing ERP & AI Automation Platform
Discrete manufacturing execution platform connecting raw material crushing, BOM recipe validation, and shop-floor dispatch.
ERPManufacturingAI AutomationMobile AppsFinanceInventory
Core Backend
ERP Control Center
Plant Nodes12 Connected
Sync StateActive / Live
Raw Material
Production Plan
Material Issue
Shop Processing
Finished Goods
Production Mobile App
Sales App
Costing
Ledger Update
Sales & Delivery
AI Alerts
Secure Data Layer
System evidence overview
Roles, lifecycle, and commercial relationships
Manufacturing ERP architecture evidence from dedicated portfolio modules.
No invented clients, ROI, revenue, uptime, certifications, or fake metrics.
Layers
Workflow
Shield
Users
Cpu
Layout Dashboard
Planner
Manage ERP modules
Mobile user
Field/shop actions
Illustrative system lifecycle
Manufacturing ERP + AI Automation lifecycle
Step 1 / 5
Flow
Production flow orchestration.
Product modules
- Production flow
- ERP modules
- Mobile apps
- Business ops
- AI automation
- Architecture
Executive Summary
A custom ERP ecosystem designed to connect production planning, recipe-based manufacturing, mobile shop-floor entries, inventory control, finance, HR, sales operations, recovery workflows, and AI-driven management insights.
The Challenge
The challenge was not one module — it was the entire operational chain.
Manual Tracking: Manual production tracking caused severe visibility gaps and delays.
WIP Visibility: Lack of section-wise Work In Progress (WIP) visibility across departments.
BOM Control: BOM and recipe control were disconnected from actual material issue.
Shop-Floor Reporting: Mobile shop-floor reporting was non-existent, relying on paper trails.
Stock Delays: Stock and procurement delays constantly disrupted production planning.
Finance Complexity: Finance posting complexity led to delayed ledger updates and costing inaccuracies.
Sales Monitoring: Sales and recovery monitoring lacked real-time integration with dispatch.
Role Visibility: Poor role-based visibility meant restricted access was hard to enforce.
The Solution
A comprehensive web ERP and mobile app ecosystem structured around production, inventory, sales, HR, finance, recovery, and management dashboards. AI-assisted alerts, reorder suggestions, recovery prioritization, and performance monitoring were designed to help management act faster.
Active Orders
42
WIP Sections
7
Stock Alerts
18
AI Alerts
9
Pending Approvals
14
Mobile Entries Today
326
Multi-Role User Ecosystem
Secure, role-based access for different operational layers, ensuring everyone sees exactly what they need.
Office Users / Web ERP
Roles Included
Production Manager, Accounts/Finance, HR/Payroll, Management
Factory Supervisors / Mobile App
Roles Included
Foreman, shop supervisor, section lead
Sales Team / Mobile App
Roles Included
Sales representative, recovery staff, zonal manager
Core Platform Modules
An integrated suite of operational modules replacing fragmented legacy tools.
Core
Production & Recipe Management
BOM management, batch routing, and WIP tracking.
Web ERP
Inventory & Procurement
Stock alerts, PO generation, and vendor management.
Mobile
Sales & Promotions
Order processing, zone discounts, and sales analytics.
Web ERP
Import & Export
Global trade tracking, compliance, and shipping logistics.
AI
Recovery & Collections
Automated follow-ups and recovery risk scoring.
Core
HR & Payroll
Attendance, leave approvals, and automated payroll runs.
Finance
Finance & Accounts
Automated ledger posting, costing, and financial reporting.
Core
Workflow & Alerts
Multi-tier approvals and real-time operational alerts.
Core
Admin & Security
Role-based access, audit trails, and data encryption.
AI-Powered Operations
The platform doesn't just store data; it actively monitors operations, predicts stockouts, and flags bottlenecks before they impact delivery.
- Predictive Ordering
- Risk Scoring
- Automated Alerts
- Vendor Ranking
AI Insight
Predictive Stock Reorder
Low stock predicted based on current production velocity.
AI Insight
Performance & Negligence Alerts
WIP bottleneck detected at specific shop sections.
AI Insight
Recovery Follow-Up Automation
Follow-up overdue flags with automated prioritization.
AI Insight
Trend-Based Vendor Suggestions
Vendor ranked dynamically based on delivery performance.
Technical Architecture
Secure, cloud-native, and built to handle thousands of concurrent shop-floor transactions.
Client Layer
Web ERP Portal
React / Next.js Admin
Mobile Operations
React Native / Expo
Core Backend & Middleware
Node.js Microservices
API Gateway & Auth
Notification Bus
AI Worker
Data & Security Layer
Primary Database
PostgreSQL / MongoDB
Security & Audit
Role-Based Access Control
Explore the Deep Dive
Detailed screens, flows, and engineering breakdowns.
01
Production Flow
Raw material, routing, WIP, shop-floor entries, assembly, costing, and finished goods.
02
ERP Modules
Production, inventory, sales, HR, finance, recovery, workflow, and admin control.
03
Mobile Apps
Production supervisors and sales teams working through mobile-first operational apps.
04
Business Operations
Sales, promotions, recovery, HR, payroll, finance, and ledger posting flows.
05
AI Automation
Forecasting, vendor ranking, recovery risk scoring, negligence detection, and alerts.
06
Architecture & Security
Web ERP, mobile apps, backend services, notification gateway, data layer, and security controls.
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